Fan Weisi, Wei Sanqiang, Zhang Ziyun, Shi Lulu, Wang Jun, Hao Wenlan, Zhang Kun, Jiang Qiuran
Key Laboratory of Textile Science & Technology, Ministry of Education, College of Textiles, Donghua University, Shanghai 201620, China.
Department of Technical Textiles, College of Textiles, Donghua University, Shanghai 201620, China.
Polymers (Basel). 2025 Jun 26;17(13):1765. doi: 10.3390/polym17131765.
Conventional filters for air filtration typically feature compact nonwoven structures, which not only lead to high pressure drop, significant energy consumption, and a decay in filtration efficacy, but are also uncleanable, resulting in substantial pollution upon disposal. In this study, filters with high-voltage electrostatic loading capability were developed with a dopamine binding layer to facilitate the establishment of an Ag conductive layer on the surface of ultraloose woven structure fabrics (pore size: 73.7 μm). The high-voltage-loaded woven structure filtration (VLWF) system was constructed with a negative-ion zone, a high-voltage filtration zone, and a grounded filter. The morphological, chemical, and electrical properties of the filters and the filtration performance of the VLWF system were evaluated. The single-pass filtration efficiencies for PM and were 67.4% and 97.0%, respectively. Notably, the pressure drop was reduced to 6.2 Pa, and the quality factor reached 0.1810 Pa with no detectable ozone release. After three cycles of ultrasonic cleaning, approximately 58.4% of filtration efficiency was maintained without any increase in air resistance. The removal of PM and microorganisms by this system was not solely reliant on blocking and electrostatic attraction but may also involve induced repulsion and biostructure inactivation. By integrating the ultraloose woven structure with high-voltage assistance, this VLWF system effectively balanced the requirements for high filtration efficacy and low air resistance. More importantly, this VLWF system provided a cleanable filter model that reduced the pollution associated with conventional disposable filters and lowered costs for customers.
传统的空气过滤过滤器通常具有紧凑的非织造结构,这不仅会导致高压降、大量能耗和过滤效率下降,而且还不可清洁,在处置时会造成大量污染。在本研究中,开发了具有高压静电加载能力的过滤器,其带有多巴胺结合层,以促进在超疏松机织结构织物(孔径:73.7μm)表面建立银导电层。高压加载机织结构过滤(VLWF)系统由负离子区、高压过滤区和接地过滤器组成。对过滤器的形态、化学和电学性质以及VLWF系统的过滤性能进行了评估。对PM和的单通道过滤效率分别为67.4%和97.0%。值得注意的是,压降降至6.2Pa,品质因数达到0.1810Pa,且未检测到臭氧释放。经过三个循环的超声清洗后,仍保持约58.4%的过滤效率,且空气阻力没有增加。该系统对PM和微生物的去除不仅依赖于拦截和静电吸引,还可能涉及诱导排斥和生物结构失活。通过将超疏松机织结构与高压辅助相结合,该VLWF系统有效地平衡了高过滤效率和低空气阻力的要求。更重要的是,该VLWF系统提供了一种可清洁的过滤器模型,减少了与传统一次性过滤器相关的污染,并降低了客户成本。