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运行速度、负载和里程对自润滑滚动直线导轨润滑性能的影响

Influence of operating speed, load and mileage on the lubricating performance of self-lubricating rolling linear guide.

作者信息

Wu Haiyong, Lin Na, Shen Bihua, Liu Li, Lu Erjun, Xu Guosheng, Cai Qiqin, Chen Yang, Chen Xiaohui

机构信息

School of Equipment Manufacturing and Automobile Engineering, Zhangzhou Institute of Technology, Zhangzhou, Fujian Province, China.

Fujian Provincial Higher Education Engineering Center for Applied Technology in Intelligent Manufacturing of Precision Mechanical Functional Components, Zhangzhou Institute of Technology, Zhangzhou, China.

出版信息

PLoS One. 2025 Jul 21;20(7):e0328534. doi: 10.1371/journal.pone.0328534. eCollection 2025.

Abstract

Self-lubricating rolling linear guides are widely used in precision instruments, industrial automation production lines, and other fields. The lubrication performance of rolling linear guide has a significant impact on their smooth operation and service life. This paper aims to investigate influence of different operation condition on the lubricating performance of rolling linear guide. Polytetrafluoroethylene (PTFE) is employed as the substrate to fabricate porous media which is installed at the end cover of the rolling linear guide slider to study the effects of operating speed, load, and mileage on the oil film thickness of rolling linear guide. The thickness of lubricating oil film is basically linearly proportional to the operating speed. The influence of load and operating mileage on the thickness of lubricating oil film is not significant. The oil storage rate gradually decreases with the operating mileage increases. The internal pores of porous media have good connectivity. The interconnection of various pores is beneficial for oil storage, oil control, and oil leakage during the operation of rolling linear guides. The self-lubricating rolling linear guide is in a fully film elastohydrodynamic lubrication state which can achieve good lubrication for the rolling linear guide. The results of the studies could provide theoretical reference for improving the self-lubricating performance of rolling linear guides.

摘要

自润滑滚动直线导轨广泛应用于精密仪器、工业自动化生产线等领域。滚动直线导轨的润滑性能对其平稳运行和使用寿命有重大影响。本文旨在研究不同运行条件对滚动直线导轨润滑性能的影响。采用聚四氟乙烯(PTFE)作为基体制造多孔介质,并将其安装在滚动直线导轨滑块的端盖处,以研究运行速度、载荷和里程对滚动直线导轨油膜厚度的影响。润滑油膜厚度与运行速度基本呈线性比例关系。载荷和运行里程对润滑油膜厚度的影响不显著。储油率随运行里程增加而逐渐降低。多孔介质的内部孔隙具有良好的连通性。在滚动直线导轨运行过程中,各孔隙的相互连通有利于储油、控油和防泄漏。自润滑滚动直线导轨处于全膜弹流润滑状态,可为滚动直线导轨实现良好的润滑。研究结果可为提高滚动直线导轨的自润滑性能提供理论参考。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5271/12279089/834ea2967086/pone.0328534.g001.jpg

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