A Review of Hybrid Manufacturing: Integrating Subtractive and Additive Manufacturing.

It is challenging to manufacture complex and intricate shapes and geometries with desired surface characteristics using a single manufacturing process. Parts often need to undergo post-processing and must be transported from one machine into another between steps. This makes the whole process cumbersome, time-consuming, and inaccurate. These shortcomings play a major role during the manufacturing of micro and nano products. Hybrid manufacturing (HM) has emerged as a favorable solution for these issues. It is a flexible process that combines two or more manufacturing processes, such as additive manufacturing (AM) and subtractive manufacturing (SM), into a single setup. HM works synergistically to produce complex, composite, and customized components. It makes the process more time efficient and accurate and can prevent unnecessary transportation of parts. There are still challenges ahead regarding implementing and integrating sensors that allow the machine to detect defects and repair or customize parts according to needs. Even though modern hybrid machines forecast an exciting future in the manufacturing world, they still lack features such as real-time adaptive manufacturing based on sensors and artificial intelligence (AI). Earlier reviews do not profoundly elaborate on the types of laser HM machines available. Laser technology resolutely handles additive and subtractive manufacturing and is capable of producing groundbreaking parts using a wide scope of materials. This review focuses on HM and presents a compendious overview of the types of hybrid machines and setups used in the scientific community and industry. The study is unique in the sense that it covers different HM setups based on machine axes, materials, and processing parameters. We hope this study proves helpful to process, plan, and impart productivity to HM processes for the betterment of material utilization and efficiency.