On bracket slot height: a methodologic study.

Effective bracket slot height is estimated by using a formula that describes the relationship between bracket slot height, wire dimensions, wire edge bevel, and torsional play (third-order clearance). With a torque measuring instrument, the torsional play was estimated for 10 different brackets (0.018-inch stated slot) of the same manufacturer and type. One arch wire with known dimensions and edge bevel was used for all the measurements. With known torsional play, wire dimensions and edge bevel, the bracket slot height could be calculated. This was performed five times for each bracket and the method error for estimation of torsional play for a single measurement was 0.04 degrees, corresponding to 0.36 mm in slot height. The brackets tested had a mean slot height of 0.476 +/- 0.003 mm, with a range of 0.470 to 0.481 mm (0.0187 +/- 0.0001 inches, range 0.0185 to 0.0189). The variation in bracket slot height was much greater than the method error. The method used to measure bracket slot height seems to have a high degree of accuracy and is easier to implement than conventional methods.