Forouzandeh Farzad, Zhu Xiaoxia, Alfadhel Ahmed, Ding Bo, Walton Joseph P, Cormier Denis, Frisina Robert D, Borkholder David A
Department of Microsystems Engineering, Rochester Institute of Technology, Rochester, NY, USA.
Department of Chemical & Biomedical Engineering, Global Center for Hearing & Speech Research, University of South Florida, Tampa, FL, USA.
J Control Release. 2019 Mar 28;298:27-37. doi: 10.1016/j.jconrel.2019.01.032. Epub 2019 Jan 25.
Advances in protective and restorative biotherapies have created new opportunities to use site-directed, programmable drug delivery systems to treat auditory and vestibular disorders. Successful therapy development that leverages the transgenic, knock-in, and knock-out variants of mouse models of human disease requires advanced microsystems specifically designed to function with nanoliter precision and with system volumes suitable for implantation. Here we present results for a novel biocompatible, implantable, scalable, and wirelessly controlled peristaltic micropump. The micropump configuration included commercially available catheter microtubing (250 μm OD, 125 μm ID) that provided a biocompatible leak-free flow path while avoiding complicated microfluidic interconnects. Peristaltic pumping was achieved by sequentially compressing the microtubing via expansion and contraction of a thermal phase-change material located in three chambers integrated adjacent to the microtubing. Direct-write micro-scale printing technology was used to build the mechanical components of the micropump around the microtubing directly on the back of a printed circuit board assembly (PCBA). The custom PCBA was fabricated using standard commercial processes providing microprocessor control of actuation and Bluetooth wireless communication through an Android application. The results of in vitro characterization indicated that nanoliter resolution control over the desired flow rates of 10-100 nL/min was obtained by changing the actuation frequency. Applying 10× greater than physiological backpressures and ± 3 °C ambient temperature variation did not significantly affect flow rates. Three different micropumps were tested on six mice for in vivo implantation of the catheter microtubing into the round window membrane niche for infusion of a known ototoxic compound (sodium salicylate) at 50 nL/min for 20 min. Real-time shifts in distortion product otoacoustic emission thresholds and amplitudes were measured during the infusion. There were systematic increases in distortion product threshold shifts during the 20-min perfusions; the mean shift was 15 dB for the most basal region. A biocompatibility study was performed to evaluate material suitability for chronic subcutaneous implantation and clinical translational development. The results indicated that the micropump components successfully passed key biocompatibility tests. A micropump prototype was implanted for one month without development of inflammation or infection. Although tested here on the small murine cochlea, this low-cost design and fabrication methodology is scalable for use in larger animals and for clinical applications in children and adults by appropriate scaling of the microtubing diameter and actuator volume.
保护性和恢复性生物疗法的进展为利用定点、可编程药物输送系统治疗听觉和前庭疾病创造了新机会。成功开发利用人类疾病小鼠模型的转基因、敲入和敲除变体的疗法,需要专门设计的先进微系统,以纳升精度运行且系统体积适合植入。在此,我们展示了一种新型生物相容性、可植入、可扩展且无线控制的蠕动微泵的结果。微泵配置包括市售的导管微管(外径250μm,内径125μm),其提供了生物相容性无泄漏的流动路径,同时避免了复杂的微流体互连。通过位于与微管相邻集成的三个腔室中的热相变材料的膨胀和收缩依次压缩微管来实现蠕动泵送。直接写入微尺度印刷技术用于围绕微管在印刷电路板组件(PCBA)背面直接构建微泵的机械部件。定制的PCBA采用标准商业工艺制造,通过安卓应用程序提供微处理器对驱动的控制和蓝牙无线通信。体外表征结果表明,通过改变驱动频率可实现对10 - 100 nL/min所需流速的纳升分辨率控制。施加比生理背压大10倍以及±3°C的环境温度变化对流速没有显著影响。在六只小鼠上测试了三种不同的微泵,将导管微管体内植入圆窗膜龛,以50 nL/min的速度注入已知耳毒性化合物(水杨酸钠)20分钟。在输注过程中测量畸变产物耳声发射阈值和幅度的实时变化。在20分钟灌注期间畸变产物阈值变化有系统性增加;最基部区域的平均变化为15 dB。进行了生物相容性研究以评估材料对慢性皮下植入和临床转化开发的适用性。结果表明微泵组件成功通过了关键生物相容性测试。一个微泵原型植入一个月未出现炎症或感染。尽管在此对小鼠小耳蜗进行了测试,但这种低成本的设计和制造方法可通过适当缩放微管直径和致动器体积扩展用于更大动物以及儿童和成人的临床应用。