Lu Yulan, Yan Pengcheng, Xiang Chao, Chen Deyong, Wang Junbo, Xie Bo, Chen Jian
State Key Laboratory of Transducer Technology, Institute of Electronics, Chinese Academy of Sciences, Beijing 100190, China.
University of Chinese Academy of Sciences, Beijing 100049, China.
Sensors (Basel). 2019 May 16;19(10):2272. doi: 10.3390/s19102272.
This paper presents a resonant pressure microsensor with the measurement range of 1 MPa suitable for the soaring demands of industrial gas pressure calibration equipment. The proposed microsensor consists of an SOI layer as a sensing element and a glass cap for vacuum packaging. The sensing elements include a pressure-sensitive diaphragm and two resonators embedded in the diaphragm by anchor structures. The resonators are excited by a convenient Lorentz force and detected by electromagnetic induction, which can maintain high signal outputs. In operation, the pressure under measurement bends the pressure-sensitive diaphragm of the microsensor, producing frequency shifts of the two underlining resonators. The microsensor structures were designed and optimized using finite element analyses and a 4" SOI wafer was employed in fabrications, which requires only one photolithographic step. Experimental results indicate that the Q-factors of the resonators are higher than 25,000 with a differential temperature sensitivity of 0.22 Hz/°C, pressure sensitivities of 6.6 Hz/kPa, and -6.5 Hz/kPa, which match the simulation results of differential temperature sensitivity of 0.2 Hz/°C and pressure sensitivities of ±6.5 Hz/kPa. In addition, characterizations based on a closed-loop manner indicate that the presented sensor demonstrates low fitting errors within 0.01% FS, high accuracy of 0.01% FS in the pressure range of 20 kPa to 1 MPa and temperature range of -55 to 85 °C, and the long-term stability within 0.01% FS in a 156-day period under the room temperature.
本文提出了一种适用于工业气压校准设备不断增长的需求、测量范围为1MPa的谐振式压力微传感器。所提出的微传感器由作为传感元件的SOI层和用于真空封装的玻璃盖组成。传感元件包括一个压敏膜片和通过锚固结构嵌入膜片中的两个谐振器。谐振器由方便的洛伦兹力激发,并通过电磁感应进行检测,可保持高信号输出。在工作中,被测压力使微传感器的压敏膜片弯曲,导致两个底层谐振器的频率发生偏移。利用有限元分析对微传感器结构进行了设计和优化,并在制造过程中采用了4英寸SOI晶圆,该过程仅需一步光刻。实验结果表明,谐振器的品质因数高于25000,差分温度灵敏度为0.22Hz/°C,压力灵敏度分别为6.6Hz/kPa和-6.5Hz/kPa,这与差分温度灵敏度为0.2Hz/°C和压力灵敏度为±6.5Hz/kPa的模拟结果相符。此外,基于闭环方式的表征表明,所提出的传感器在0.01%FS内具有低拟合误差,在20kPa至1MPa的压力范围和-55至85°C的温度范围内具有0.01%FS的高精度,并且在室温下156天内具有0.01%FS的长期稳定性。