The sandwich-like structures of polydopamine and 8-hydroxyquinoline coated graphene oxide for excellent corrosion resistance of epoxy coatings.

A novel sandwich-like structure material was exploited for the fabrication of an effective corrosion resistance system. An environmentally friendly composite material was synthesized by installing 8-hydroxyquinoline (8-HQ) on the surface of graphene oxide (GO). In order to prevent leakage of corrosion inhibitor 8-HQ, GO/8-HQ was modified by polydopamine (PDA), denoted as GO/8-HQ/PDA. A sandwich-like structure (GO/8-HQ/PDA) enables long-term stable storage of corrosion inhibitor in the protective matrix. Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM) were utilized to verify the sandwich-like structure of GO/8-HQ/PDA. The electrochemical tests in a 3.5 wt% NaCl solution showed that the addition of well-dispersed GO/8-HQ/PDA into epoxy system (GO/8-HQ/PDA-EP) remarkably improved corrosion protection of AZ31b magnesium alloy compared with pure epoxy (EP) coating. The sandwich structure protects the activity and structural integrity of the corrosion inhibitor (8-HQ). The corrosion inhibitor (8-HQ) of the GO/8-HQ/PDA sandwich structure cuts off the ion exchange between the metal alloy and the electrolyte solution, which hinders the electrochemical corrosion of the metal. A possible corrosion resistance mechanism of GO/8-HQ/PDA is fully discussed. This study provides feasibilities for the immobilization of corrosion inhibitors on the metal surface.