Sundar Udhay, Lao Zichen, Cook-Chennault Kimberly
Portland Technology Development, Intel Corporation, Portland, OR 97124, USA.
Mechanical Engineering and Applied Mechanics, University of Pennsylvania, Philadelphia, PA 19104, USA.
Polymers (Basel). 2020 Apr 5;12(4):827. doi: 10.3390/polym12040827.
High permittivity polymer-ceramic nanocomposite dielectric films take advantage of the ease of flexibility in processing of polymers and the functionality of electroactive ceramic fillers. Hence, films like these may be applied to embedded energy storage devices for printed circuit electrical boards. However, the incompatibility of the hydrophilic ceramic filler and hydrophobic epoxy limit the filler concentration and therefore, dielectric permittivity of these materials. Traditionally, surfactants and core-shell processing of ceramic fillers are used to achieve electrostatic and steric stabilization for adequate ceramic particle distribution but, questions regarding these processes still remain. The purpose of this work is to understand the role of surfactant concentration ceramic particle surface morphology, and composite dielectric permittivity and conductivity. A comprehensive study of barium titanate-based epoxy nanocomposites was performed. Ethanol and 3-glycidyloxypropyltrimethoxysilan surface treatments were performed, where the best reduction in particle agglomeration, highest value of permittivity and the lowest value of loss were observed. The results demonstrate that optimization of coupling agent may lead to superior permittivity values and diminished losses that are ~2-3 times that of composites with non-optimized and traditional surfactant treatments.
高介电常数聚合物-陶瓷纳米复合介电薄膜利用了聚合物加工时的柔韧性以及电活性陶瓷填料的功能性。因此,这类薄膜可应用于印刷电路板的嵌入式储能装置。然而,亲水性陶瓷填料与疏水性环氧树脂的不相容性限制了填料浓度,进而限制了这些材料的介电常数。传统上,使用表面活性剂和陶瓷填料的核壳处理来实现静电和空间稳定,以确保陶瓷颗粒充分分布,但这些工艺仍存在问题。这项工作的目的是了解表面活性剂浓度、陶瓷颗粒表面形态以及复合介电常数和电导率的作用。对钛酸钡基环氧纳米复合材料进行了全面研究。进行了乙醇和3-缩水甘油氧基丙基三甲氧基硅烷表面处理,观察到颗粒团聚减少最多、介电常数最高且损耗最低。结果表明,偶联剂的优化可能会带来优异的介电常数数值,并减少损耗,损耗约为未优化和传统表面活性剂处理的复合材料的2至3倍。