Technology Department, Brandenburg University of Applied Science, Brandenburg, Germany.
xolo GmbH, Berlin, Germany.
Nature. 2020 Dec;588(7839):620-624. doi: 10.1038/s41586-020-3029-7. Epub 2020 Dec 23.
The range of applications for additive manufacturing is expanding quickly, including mass production of athletic footwear parts, dental ceramics and aerospace components as well as fabrication of microfluidics, medical devices, and artificial organs. The light-induced additive manufacturing techniques used are particularly successful owing to their high spatial and temporal control, but such techniques still share the common motifs of pointwise or layered generation, as do stereolithography, laser powder bed fusion, and continuous liquid interface production and its successors. Volumetric 3D printing is the next step onward from sequential additive manufacturing methods. Here we introduce xolography, a dual colour technique using photoswitchable photoinitiators to induce local polymerization inside a confined monomer volume upon linear excitation by intersecting light beams of different wavelengths. We demonstrate this concept with a volumetric printer designed to generate three-dimensional objects with complex structural features as well as mechanical and optical functions. Compared to state-of-the-art volumetric printing methods, our technique has a resolution about ten times higher than computed axial lithography without feedback optimization, and a volume generation rate four to five orders of magnitude higher than two-photon photopolymerization. We expect this technology to transform rapid volumetric production for objects at the nanoscopic to macroscopic length scales.
增材制造的应用范围正在迅速扩大,包括运动鞋零件、牙科陶瓷和航空航天部件的大规模生产,以及微流控、医疗设备和人工器官的制造。由于其具有高时空控制能力,因此使用的光引发增材制造技术特别成功,但这些技术仍然具有共同的特点,即点或层的生成,立体光刻、激光粉末床熔合以及连续液界面生产及其后继技术也是如此。体积 3D 打印是从顺序增材制造方法向前迈出的下一步。在这里,我们介绍了 xolography,这是一种使用光致变色光引发剂的双色技术,可在受限单体体积内诱导局部聚合,方法是通过交叉不同波长的线性激发光束。我们使用设计用于生成具有复杂结构特征以及机械和光学功能的三维物体的体积打印机来演示该概念。与最先进的体积打印方法相比,我们的技术在没有反馈优化的情况下的分辨率比计算轴光刻高约十倍,而体积生成速率比双光子光聚合高四到五个数量级。我们预计这项技术将改变纳米到宏观长度尺度的物体的快速体积生产。