Chang Hanjui, Zhang Guangyi, Sun Yue, Lu Shuzhou
Department of Mechanical Engineering, College of Engineering, Shantou University, Shantou 515063, China.
Intelligent Manufacturing Key Laboratory of Ministry of Education, Shantou University, Shantou 515063, China.
Polymers (Basel). 2022 Jul 16;14(14):2896. doi: 10.3390/polym14142896.
This paper uses Pareto-optimized frames and injection molding process parameters to optimize the quality of UAV housing parts with multi-objective optimization. Process parameters, such as melt temperature, filling time, pressure, and pressure time, were studied as model variables. The quality of a plastic part is determined by two defect parameters, warpage value and mold index, which require minimal defect parameters. This paper proposes a three-stage optimization system. In the first stage, the main node position of the electronic chip in the module is collected by the unified sampling method, and the chip calculation index of these node positions is analyzed by the mold flow analysis software. In the second stage, the kriging function predicts the mathematical relationship between the mold index and warpage value and the process parameters, such as melt temperature, filling time, packing pressure, and packing time. In the third stage, using LHD sampling and non-dominant rank genetic algorithm II, a convergence curve of warp value is found near the Pareto optimal frontier. In the fourth stage, the fitting degree of Pareto optimal leading edge curve points was verified by analytical experiments. According to experimental verification, it can be seen that the injection molding factors are pressure and pressure time, because the injection molding time and pressure time are completely positively correlated with the mold indicators, the correlation is the strongest, the mold temperature and glue temperature are not the main influencing factors, and the mold temperature shows a certain degree of negative correlation. In this experiment, the die index is mainly improved by injection time and pressure, optimal injection parameter factor combination and minimum injection index, the optimization rate of the die index is up to 96.2% through genetic algorithm optimization nodes and experimental verification, the average optimization rate of the four main optimization nodes is 91.2%, and the error rate with the actual situation is only 8.48%, which is in line with the needs of actual production, and the improvement of the UAV IME membrane is realized.
本文采用帕累托优化框架和注塑工艺参数,通过多目标优化来提升无人机外壳部件的质量。研究了熔体温度、填充时间、压力和保压时间等工艺参数作为模型变量。塑料部件的质量由两个缺陷参数决定,即翘曲值和模具指数,要求缺陷参数最小化。本文提出了一种三阶段优化系统。在第一阶段,通过统一采样方法收集模块中电子芯片的主要节点位置,并利用模流分析软件分析这些节点位置的芯片计算指标。在第二阶段,克里金函数预测模具指数、翘曲值与熔体温度、填充时间、保压压力和保压时间等工艺参数之间的数学关系。在第三阶段,使用拉丁超立方抽样和非支配排序遗传算法II,在帕累托最优前沿附近找到翘曲值的收敛曲线。在第四阶段,通过分析实验验证帕累托最优前沿曲线点的拟合度。根据实验验证可知,注塑成型因素为压力和保压时间,因为注塑时间和保压时间与模具指标完全正相关,相关性最强,模具温度和料筒温度不是主要影响因素,且模具温度呈一定程度的负相关。在本实验中,主要通过注塑时间和压力提高模具指数,获得最优注塑参数因子组合和最小注塑指数,通过遗传算法优化节点和实验验证,模具指数的优化率高达96.2%,四个主要优化节点的平均优化率为91.2%,与实际情况的误差率仅为8.48%,符合实际生产需求,实现了无人机IME膜的改进。