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熔融长丝制造工艺对丙烯腈-丁二烯-苯乙烯共聚物和尼龙-6聚合物表面粗糙度的参数影响

Parametric Effects of Fused Filament Fabrication Approach on Surface Roughness of Acrylonitrile Butadiene Styrene and Nylon-6 Polymer.

作者信息

Mushtaq Ray Tahir, Iqbal Asif, Wang Yanen, Cheok Quentin, Abbas Saqlain

机构信息

Department of Industry Engineering, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, China.

Faculty of Integrated Technologies, Universiti Brunei Darussalam, Jalan Tungku Link, Gadong BE1410, Brunei.

出版信息

Materials (Basel). 2022 Jul 27;15(15):5206. doi: 10.3390/ma15155206.

DOI:10.3390/ma15155206
PMID:35955141
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC9370062/
Abstract

This research objective is to optimize the surface roughness of Nylon-6 (PA-6) and Acrylonitrile Butadiene Styrene (ABS) by analyzing the parametric effects of the Fused Filament Fabrication (FFF) technique of Three-Dimensional Printing (3DP) parameters. This article discusses how to optimize the surface roughness using Taguchi analysis by the S/N ratio, ANOVA, and modeling methods. The effects of ABS parameters (initial line thickness, raster width, bed temperature, build pattern, extrusion temperature, print speed, and layer thickness) and PA-6 parameters (layer thickness, print speed, extrusion temperature, and build pattern) were investigated with the average surface roughness (Ra) and root-mean-square average surface roughness (Rq) as response parameters. Validation tests revealed that Ra and Rq decreased significantly. After the optimization, the Ra-ABS and Rq-PA-6 for the fabricated optimized values were 1.75 µm and 21.37 µm, respectively. Taguchi optimization of Ra-ABS, Rq-ABS, Ra-PA-6, and Rq-PA-6 was performed to make one step forward to use them in further research and prototypes.

摘要

本研究目标是通过分析三维打印(3DP)的熔融长丝制造(FFF)技术参数的参数效应,优化尼龙6(PA-6)和丙烯腈-丁二烯-苯乙烯共聚物(ABS)的表面粗糙度。本文讨论了如何通过信噪比、方差分析和建模方法,利用田口分析来优化表面粗糙度。以平均表面粗糙度(Ra)和均方根平均表面粗糙度(Rq)作为响应参数,研究了ABS参数(初始线条厚度、光栅宽度、床温、构建模式、挤出温度、打印速度和层厚)和PA-6参数(层厚、打印速度、挤出温度和构建模式)的影响。验证测试表明,Ra和Rq显著降低。优化后,制造的优化值的Ra-ABS和Rq-PA-6分别为1.75 µm和21.37 µm。对Ra-ABS、Rq-ABS、Ra-PA-6和Rq-PA-6进行田口优化,以便在进一步的研究和原型中使用它们向前迈进一步。

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