Wang Hanchen, Wu Jiayin, Lian Yuan, Li Yonggui, Huang Biao, Lu Qilin
College of Material Engineering, Fujian Agriculture and Forestry University, Fuzhou 350002, China.
Fujian Key Laboratory of Novel Functional Textile Fibers and Materials, Minjiang University, Fuzhou 350108, China.
Polymers (Basel). 2023 Jan 14;15(2):447. doi: 10.3390/polym15020447.
The high mechanical strength, large specific surface area, favorable biocompatibility, and degradability of nanocellulose (CNC) enable it to be a potential alternative to petroleum-based materials. However, the traditional preparation of CNCs requires a large amount of strong acid, which poses a serious challenge to equipment maintenance, waste liquid recycling, and economics. In this study, a solid and easily recoverable zirconium phosphate (ZrP) was used to assist in the phosphoric acid co-catalyzed hydrolysis of lignocellulose for extracting CNCs. Due to the presence of acidic phosphate groups, ZrP has a strong active center with a high catalytic activity. With the assistance of ZrP, the amount of phosphoric acid used in the reaction is significantly reduced, improving the equipment's durability and economic efficiency. The effects of the process conditions investigated were the phosphate acid concentration, reaction temperature, and reaction time on the yield of CNCs. The Box-Behnken design (BBD) method from the response surface methodology (RSM) was applied to investigate and optimize the preparation conditions. The optimized pre-treatment conditions were 49.27% phosphoric acid concentration, 65.38 °C reaction temperature, and 5 h reaction time with a maximal cellulose yield (48.33%). The obtained CNCs show a granular shape with a length of 4050 nm and a diameter of 2030 nm, while its high zeta potential (-24.5 mV) make CNCs present a stable dispersion in aqueous media. Moreover, CNCs have a high crystallinity of 78.70% within the crystal type of cellulose Ⅰ. As such, this study may pioneer the horizon for developing a green method for the efficient preparation of CNC, and it is of great significance for CNCs practical production process.
纳米纤维素(CNC)具有高机械强度、大比表面积、良好的生物相容性和可降解性,使其成为石油基材料的潜在替代品。然而,传统的CNC制备方法需要大量强酸,这对设备维护、废液回收和经济性构成了严峻挑战。在本研究中,使用一种固体且易于回收的磷酸锆(ZrP)来辅助磷酸共催化木质纤维素水解以提取CNC。由于存在酸性磷酸基团,ZrP具有强活性中心和高催化活性。在ZrP的辅助下,反应中使用的磷酸量显著减少,提高了设备的耐用性和经济效益。所研究的工艺条件包括磷酸浓度、反应温度和反应时间对CNC产率的影响。应用响应面法(RSM)中的Box-Behnken设计(BBD)方法来研究和优化制备条件。优化的预处理条件为磷酸浓度49.27%、反应温度65.38℃和反应时间5小时,最大纤维素产率为48.33%。所获得的CNC呈颗粒状,长度为4050nm,直径为2030nm,其高zeta电位(-24.5mV)使CNC在水性介质中呈现稳定分散。此外,CNC在纤维素Ⅰ晶型内具有78.70%的高结晶度。因此,本研究可能为开发一种高效制备CNC的绿色方法开辟新视野,对CNC的实际生产过程具有重要意义。