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采用经验建模方法对南非玉米芯生产纤维素纳米晶(CNCs)进行参数优化。

Parametric optimization of the production of cellulose nanocrystals (CNCs) from South African corncobs via an empirical modelling approach.

机构信息

Department of Chemical Engineering, Faculty of Engineering the Built Environment, Doornfontein Campus, University of Johannesburg, PO Box 17011, Johannesburg, 2028, South Africa.

Department of Chemical and Biological Engineering, University of Wisconsin-Madison, 1415 Engineering Drive, Madison, WI, 53706, USA.

出版信息

Sci Rep. 2022 Nov 4;12(1):18665. doi: 10.1038/s41598-022-22865-y.

Abstract

In this study, cellulose nanocrystals (CNCs) were obtained from South African corncobs using an acid hydrolysis process. The delignification of corncobs was carried out by using alkali and bleaching pretreatment. Furthermore, the Box-Behnken Design (BBD) was used as a design of experiment (DOE) for statistical experimentations that will result in logical data to develop a model that explains the effect of variables on the response (CNCs yield). The effects (main and interactive) of the treatment variables (time, temperature, and acid concentration) were investigated via the response methodology approach and the obtained model was used in optimizing the CNCs yield. Surface morphology, surface chemistry, and the crystallinity of the synthesized CNC were checked using scanning electron microscopy (SEM), a Fourier Transform Infra-red spectroscopy (FTIR), and an X-ray diffraction (XRD) analysis, respectively. The SEM image of the raw corncobs revealed a smooth and compact surface morphology. Results also revealed that CNCs have higher crystallinity (79.11%) than South African waste corncobs (57.67%). An optimum yield of 80.53% CNCs was obtained at a temperature of 30.18 °C, 30.13 min reaction time, and 46 wt% sulfuric acid concentration. These optimized conditions have been validated to confirm the precision. Hence, the synthesized CNCs may be suitable as filler in membranes for different applications.

摘要

在这项研究中,使用酸水解法从南非玉米芯中获得了纤维素纳米晶体(CNCs)。通过使用碱和漂白预处理对玉米芯进行脱木质素处理。此外,还使用 Box-Behnken 设计(BBD)作为实验设计(DOE),进行统计实验,以获得逻辑数据,从而开发一个模型来解释变量对响应(CNCs 产率)的影响。通过响应方法学方法研究了处理变量(时间、温度和酸浓度)的影响(主效应和交互效应),并使用获得的模型对 CNCs 产率进行了优化。使用扫描电子显微镜(SEM)、傅里叶变换红外光谱(FTIR)和 X 射线衍射(XRD)分析分别检查了合成的 CNC 的表面形貌、表面化学和结晶度。原玉米芯的 SEM 图像显示出光滑而致密的表面形貌。结果还表明,与南非废玉米芯(57.67%)相比,CNCs 的结晶度更高(79.11%)。在 30.18°C 的温度、30.13 分钟的反应时间和 46wt%硫酸浓度下,获得了 80.53%的 CNCs 最佳产率。这些优化条件已得到验证,以确认精度。因此,合成的 CNCs 可能适合用作不同应用的膜中的填料。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6dc7/9636206/bcf10c3d1736/41598_2022_22865_Fig1_HTML.jpg

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