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地质聚合物在焊接工艺及高温防护中的应用可能性

Possibilities of Using Geopolymers in Welding Processes and Protection against High Temperatures.

作者信息

Parzych Sławomir, Paszkowska Maja, Stanisz Dawid, Bąk Agnieszka, Łach Michał

机构信息

Chair of Material Engineering and Physics, Cracow University of Technology, Jana Pawła II 37, 31-864 Cracow, Poland.

Wiśniowski Sp. z o.o. S.K.A., Wielogłowy 153, 33-311 Wielogłowy, Poland.

出版信息

Materials (Basel). 2023 Nov 3;16(21):7035. doi: 10.3390/ma16217035.

DOI:10.3390/ma16217035
PMID:37959632
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC10649339/
Abstract

Geopolymer materials have long been known for their competitive properties against traditional construction materials. Their special features include high resistance to elevated temperatures and good fire resistance. They are typically used as insulating materials at temperatures not exceeding 100 °C (because they can achieve a thermal conductivity coefficient of 0.060 W/m × K or less under these conditions). Still, they can also be used as thermal insulation at temperatures exceeding 1000 °C. One technology that uses very high temperatures is metal welding technology, where temperatures often exceed as many as 3000 °C. Geopolymers, due to their properties, can also be an interesting new alternative in various welding applications. This paper presents the preliminary results of pot-proofing the resistance of geopolymers to temperatures exceeding 3000 °C. Test results of a foamed geopolymer insulating a steel substrate are presented, and a geopolymer mold for thermite rail welding was made and realistically tested. The results confirmed the feasibility of using cast geopolymer molds for thermite welding of railroad rails. The geopolymer material performed well during the test and no cracks or other damage occurred. The following article presents the potential of using geopolymer materials for welding applications.

摘要

地质聚合物材料长期以来因其相对于传统建筑材料的竞争特性而闻名。它们的特殊特性包括耐高温性和良好的耐火性。它们通常在不超过100°C的温度下用作绝缘材料(因为在这些条件下它们可以达到0.060W/m×K或更低的导热系数)。不过,它们也可以在超过1000°C的温度下用作隔热材料。一种使用非常高温度的技术是金属焊接技术,其温度常常高达3000°C以上。由于其特性,地质聚合物在各种焊接应用中也可能成为一种有趣的新选择。本文介绍了使地质聚合物耐受超过3000°C温度的初步结果。给出了泡沫地质聚合物对钢基材进行隔热的测试结果,并制作了用于铝热焊轨的地质聚合物模具并进行了实际测试。结果证实了使用铸造地质聚合物模具进行铁轨铝热焊接的可行性。地质聚合物材料在测试过程中表现良好,未出现裂缝或其他损坏。以下文章介绍了将地质聚合物材料用于焊接应用的潜力。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f2d9/10649339/8e4ebc5d468e/materials-16-07035-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f2d9/10649339/8e24da11708f/materials-16-07035-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f2d9/10649339/afdc7044fd9d/materials-16-07035-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f2d9/10649339/eb9cf7e84cbb/materials-16-07035-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f2d9/10649339/8e4ebc5d468e/materials-16-07035-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f2d9/10649339/8e24da11708f/materials-16-07035-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f2d9/10649339/afdc7044fd9d/materials-16-07035-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f2d9/10649339/eb9cf7e84cbb/materials-16-07035-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f2d9/10649339/8e4ebc5d468e/materials-16-07035-g008.jpg

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本文引用的文献

1
Determination of the Influence of Hydraulic Additives on the Foaming Process and Stability of the Produced Geopolymer Foams.测定水硬性添加剂对所制备地质聚合物泡沫的发泡过程及稳定性的影响。
Materials (Basel). 2021 Sep 6;14(17):5090. doi: 10.3390/ma14175090.
2
The Influence of Short Coir, Glass and Carbon Fibers on the Properties of Composites with Geopolymer Matrix.短椰壳纤维、玻璃纤维和碳纤维对地质聚合物基复合材料性能的影响。
Materials (Basel). 2021 Aug 16;14(16):4599. doi: 10.3390/ma14164599.
3
Investigation on Flexural Behavior of Geopolymer-Based Carbon Textile/Basalt Fiber Hybrid Composite.
基于地质聚合物的碳织物/玄武岩纤维混杂复合材料弯曲性能研究
Polymers (Basel). 2021 Feb 28;13(5):751. doi: 10.3390/polym13050751.
4
Study on Temperature-Dependent Properties and Fire Resistance of Metakaolin-Based Geopolymer Foams.偏高岭土基地质聚合物泡沫材料的温度相关性能及耐火性研究。
Polymers (Basel). 2020 Dec 15;12(12):2994. doi: 10.3390/polym12122994.
5
Fly ash based geopolymer thin coatings on metal substrates and its thermal evaluation.基于粉煤灰的金属基地质聚合物薄涂层及其热评价。
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