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综述:高精度角度测量技术

A Review: High-Precision Angle Measurement Technologies.

作者信息

Wang Shengtong, Ma Rui, Cao Feifan, Luo Linbin, Li Xinghui

机构信息

Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China.

Tsinghua-Berkeley Shenzhen Institute, Tsinghua University, Shenzhen 518055, China.

出版信息

Sensors (Basel). 2024 Mar 8;24(6):1755. doi: 10.3390/s24061755.

Abstract

Angle measurement is an essential component of precision measurement and serves as a crucial prerequisite for high-end manufacturing. It guides the implementation of precision manufacturing and assembly. The current angle measurement methods mainly focus on multiple axes, high precision, and large measurement ranges. This article introduces the technology of angle measurement from the perspectives of single-axis and multi-axis measurement schemes. Firstly, the single-axis measurement scheme is primarily achieved through optical methods, such as encoder discs that measure energy changes and interferometric phase changes, as well as mechanical, electromagnetic, and inertial angle measurement methods, among which interferometric methods offer the highest accuracy, with high cost, and encoder discs provide the largest measurement range with an ordinary price. Secondly, in the multi-axis measurement scheme, autocollimation instruments, including plane mirrors, gratings, and self-designed targets, are the main options. Although grating encoders can achieve three degrees of freedom in angle measurement with an ordinary price, they are limited in terms of measurement range and sensitivity compared to self-designed targets. Lastly, artificial intelligence assistance precision measurement is increasingly being embraced due to significant advancements in computer performance, making it more convenient to identify the relationship between measured values and detection values. In conclusion, angle measurement plays a crucial role in precision manufacturing, and the evolving and improving technologies provide the manufacturing industry with greater choices. The purpose of this review is to help readers quickly find more suitable technical solutions according to current application requirements, such as single/multiple axes, accuracy level, measuring range, budget, etc.

摘要

角度测量是精密测量的重要组成部分,是高端制造的关键前提条件。它指导着精密制造和装配的实施。当前的角度测量方法主要集中在多轴、高精度和大测量范围。本文从单轴和多轴测量方案的角度介绍角度测量技术。首先,单轴测量方案主要通过光学方法实现,如测量能量变化和干涉相位变化的编码器盘,以及机械、电磁和惯性角度测量方法,其中干涉测量方法精度最高,但成本高,编码器盘价格普通但测量范围最大。其次,在多轴测量方案中,包括平面镜、光栅和自行设计的靶标的自准直仪是主要选择。虽然光栅编码器能以普通价格实现角度测量的三个自由度,但与自行设计的靶标相比,其在测量范围和灵敏度方面存在局限性。最后,由于计算机性能的显著进步,人工智能辅助精密测量越来越受到青睐,这使得识别测量值与检测值之间的关系更加便捷。总之,角度测量在精密制造中起着至关重要的作用,不断发展和改进的技术为制造业提供了更多选择。本综述的目的是帮助读者根据当前的应用需求,如单/多轴、精度水平、测量范围、预算等,快速找到更合适的技术解决方案。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6ffe/10974437/5d79180b6a55/sensors-24-01755-g006.jpg

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