Guo Zhenfei, Guo Bing, Zhang Jufan, Wu Guicheng, Zhao Huan, Jia Jianfei, Meng Qingyu, Zhao Qingliang
Centre for Precision Engineering, School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China; Centre of Micro/Nano Manufacturing Technology (MINMT-Dublin), School of Mechanical & Materials Engineering, University College Dublin, Dublin 4, Ireland.
Centre for Precision Engineering, School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China.
J Adv Res. 2025 Aug;74:333-358. doi: 10.1016/j.jare.2024.09.013. Epub 2024 Sep 19.
Since its development in the 1980 s, chemical vapor deposition (CVD) diamond has found wide application in addressing various engineering challenges, owing to its outstanding characteristics, including exceptionally high hardness, excellent thermal conductivity, and remarkable stability. Notably, processing tools utilizing CVD diamond as the working material exhibit substantial potential for application in the field of mechanical manufacturing. Serving as a viable substitute for natural diamond, CVD diamond processing tools not only offer advantages in production costs but also ensure processing performance on par with natural diamonds. This presents a valuable and effective approach for achieving advanced manufacturing with high precision and low production costs.
The research progress of CVD diamond processing tools is comprehensively reviewed from four perspectives, encompassing the CVD process of diamonds, preparation methods, processing applications, and future development directions of CVD diamond processing tools.
The classification and exposition of CVD diamond deposition processes were presented. The fabrication of CVD diamond processing tools was elaborated. The machining applications of CVD diamond processing tools were then reviewed, mainly focusing on cutting and grinding processes, along with the tool wear characteristics. Finally, research challenges pertaining to CVD diamond processing tools were summarized, with insights proposed for future development opportunities and the anticipation of enhanced performance for prospective engineering applications.
自20世纪80年代化学气相沉积(CVD)金刚石被开发以来,因其具有极高的硬度、出色的热导率和卓越的稳定性等突出特性,在应对各种工程挑战方面得到了广泛应用。值得注意的是,以CVD金刚石作为工作材料的加工工具在机械制造领域具有巨大的应用潜力。作为天然金刚石的可行替代品,CVD金刚石加工工具不仅在生产成本方面具有优势,而且能确保与天然金刚石相当的加工性能。这为实现高精度、低成本的先进制造提供了一种有价值且有效的方法。
从金刚石的CVD工艺、制备方法、加工应用以及CVD金刚石加工工具的未来发展方向这四个方面,全面综述CVD金刚石加工工具的研究进展。
介绍了CVD金刚石沉积工艺的分类和阐述。阐述了CVD金刚石加工工具制造过程。接着综述了CVD金刚石加工工具的加工应用,主要聚焦于切削和磨削工艺以及刀具磨损特性。最后总结了CVD金刚石加工工具面临的研究挑战,提出了对未来发展机遇的见解,并预期未来工程应用性能将得到提升。