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基于格拉姆角场和轻量级模型的滚动轴承故障诊断研究

Research on Fault Diagnosis of Rolling Bearing Based on Gramian Angular Field and Lightweight Model.

作者信息

Shen Jingtao, Wu Zhe, Cao Yachao, Zhang Qiang, Cui Yanping

机构信息

School of Mechanical Engineering, Hebei University of Science and Technology, Shijiazhuang 050018, China.

Key Laboratory of Vehicle Transmission, China North Vehicle Research Institute, Beijing 100072, China.

出版信息

Sensors (Basel). 2024 Sep 13;24(18):5952. doi: 10.3390/s24185952.

Abstract

Due to the limitations of deep learning models in processing one-dimensional signal feature extraction, and high model complexity leading to low training accuracy and large consumption of computing resources, this paper innovatively proposes a rolling bearing fault diagnosis method based on Gramian Angular Field (GAF) and enhanced lightweight residual network. Firstly, the one-dimensional signal is transformed into a two-dimensional GAF image, fully preserving the signal's temporal dependency. Secondly, to address the parameter redundancy and high computational complexity of the ResNet-18 model, its residual blocks are improved. The second convolutional layer in the downsampling residual blocks is removed, traditional convolutional layers are replaced with depthwise separable convolutions, and the lightweight Efficient Channel Attention (ECA) module is embedded after each residual block. This further enhances the model's ability to capture key features while maintaining low computational cost, resulting in a lightweight model referred to as E-ResNet13. Finally, the generated GAF feature maps are fed into the E-ResNet13 model for training, and through a global average pooling layer, they are mapped to a fully connected layer for classifying the faults of rolling bearings. Verifying the superiority of the proposed GAF-E-ResNet13 model, experimental results show that the GAF image encoding method achieves higher fault recognition accuracy compared to other encoding methods. Compared with other intelligent diagnosis methods, the E-ResNet13 model demonstrates strong diagnostic performance and generalization capability under both a single condition and complex varying conditions, fully proving the innovation and practicality of this method.

摘要

由于深度学习模型在处理一维信号特征提取方面存在局限性,且模型复杂度高导致训练精度低、计算资源消耗大,本文创新性地提出了一种基于格拉姆角场(GAF)和增强型轻量级残差网络的滚动轴承故障诊断方法。首先,将一维信号转换为二维GAF图像,充分保留信号的时间依赖性。其次,为解决ResNet-18模型的参数冗余和高计算复杂度问题,对其残差块进行改进。去除下采样残差块中的第二个卷积层,将传统卷积层替换为深度可分离卷积,并在每个残差块后嵌入轻量级高效通道注意力(ECA)模块。这进一步增强了模型捕捉关键特征的能力,同时保持低计算成本,从而得到一个名为E-ResNet13的轻量级模型。最后,将生成的GAF特征图输入E-ResNet13模型进行训练,并通过全局平均池化层将其映射到全连接层,以对滚动轴承的故障进行分类。通过验证所提出的GAF-E-ResNet13模型的优越性,实验结果表明,与其他编码方法相比,GAF图像编码方法具有更高的故障识别准确率。与其他智能诊断方法相比,E-ResNet13模型在单一工况和复杂变化工况下均表现出强大的诊断性能和泛化能力,充分证明了该方法的创新性和实用性。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6954/11435585/f93f93117be8/sensors-24-05952-g001.jpg

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