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多探测器同平台激光陀螺反射镜基板缺陷检测样机的结构设计与仿真

Structural Design and Simulation of Multi-Detector Same-Platform Laser Gyro Reflector Substrate Defect Detection Prototype.

作者信息

Wang Jun, Li Zhenyang, Song Maoxin, Xu Zhilong, Luo Huan, Ling Mingchun, Qin Hengwei, Liu Wuhao, Liu Zhenhai, Hong Jin

机构信息

University of Science and Technology of China, Hefei 230026, China.

Hefei Institutes of Physical Science, Chinese Academy of Sciences, Hefei 230031, China.

出版信息

Micromachines (Basel). 2024 Dec 15;15(12):1498. doi: 10.3390/mi15121498.

DOI:10.3390/mi15121498
PMID:39770251
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11680040/
Abstract

Defect detection and classification in super-high reflector mirrors and their substrates are crucial for manufacturing laser gyroscope systems. This paper presents a prototype designed to meet the requirements for the reflection and transmission of laser gyroscope mirror substrates. The prototype featured two measurement channels (bright field and dark field) and could detect defects on patterned and unpatterned surfaces. Key components were simulated using Ansys software, (Ansys Workbench 2022 R1)which showed a maximum static deformation of 4.65 μm, a resonant frequency of at least around 230 Hz, and a maximum stress of 9.86 MPa under transportation conditions (GJB150.16A-2009). These results confirm the prototype's stability for optical performance testing and structural design. The experimental testing on laser gyroscope reflector substrates and USAF 1951 plates demonstrated that the prototype effectively detected defects on reflection and transmission surfaces, with a detection resolution that exceeded 170 nm, which met the design requirements.

摘要

超高速反射镜及其基板中的缺陷检测和分类对于激光陀螺仪系统的制造至关重要。本文介绍了一种为满足激光陀螺仪镜基板的反射和透射要求而设计的原型。该原型具有两个测量通道(明场和暗场),可以检测有图案和无图案表面上的缺陷。使用Ansys软件(Ansys Workbench 2022 R1)对关键部件进行了模拟,结果表明在运输条件下(GJB150.16A-2009),最大静态变形为4.65μm,共振频率至少约为230Hz,最大应力为9.86MPa。这些结果证实了该原型在光学性能测试和结构设计方面的稳定性。对激光陀螺仪反射镜基板和美国空军1951板的实验测试表明,该原型有效地检测了反射和透射表面上的缺陷,检测分辨率超过170nm,满足设计要求。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/edb64d78c47d/micromachines-15-01498-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/04e74f498fe7/micromachines-15-01498-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/2ebe4c2291be/micromachines-15-01498-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/f826706d83fa/micromachines-15-01498-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/f34d97dc6459/micromachines-15-01498-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/ee9e31861169/micromachines-15-01498-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/20e420cf8e9c/micromachines-15-01498-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/9d424ebf05b6/micromachines-15-01498-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/58374bdc9185/micromachines-15-01498-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/3d448e46cd2e/micromachines-15-01498-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/ff1754d9c495/micromachines-15-01498-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/edb64d78c47d/micromachines-15-01498-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/04e74f498fe7/micromachines-15-01498-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/2ebe4c2291be/micromachines-15-01498-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/f826706d83fa/micromachines-15-01498-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/f34d97dc6459/micromachines-15-01498-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/ee9e31861169/micromachines-15-01498-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/20e420cf8e9c/micromachines-15-01498-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/9d424ebf05b6/micromachines-15-01498-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/58374bdc9185/micromachines-15-01498-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/3d448e46cd2e/micromachines-15-01498-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/ff1754d9c495/micromachines-15-01498-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/482e/11680040/edb64d78c47d/micromachines-15-01498-g011.jpg

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