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一种基于机理知识的潜油电泵故障诊断模型

A Fault Diagnosis Model of an Electric Submersible Pump Based on Mechanism Knowledge.

作者信息

Gong Faming, Tong Siyuan, Du Chengze, Wan Zhenghao, Qiu Shiyu

机构信息

Qingdao Institute of Software, College of Computer Science and Technology, China University of Petroleum (East China), Qingdao 266580, China.

Shandong Key Laboratory of Intelligent Oil & Gas Industrial Software, Qingdao 266580, China.

出版信息

Sensors (Basel). 2025 Apr 12;25(8):2444. doi: 10.3390/s25082444.

Abstract

Electric submersible pumps (ESPs) are crucial equipment in offshore oilfield production. Due to their complex structure and the variable geological environments in which they work, ESPs are prone to a wide range of complex faults. Existing fault diagnosis models for ESP wells face several issues, including high subjective dependence, large sample data requirements, and poor adaptability to different geological environments. These issues lead to relatively low accuracy in ESP well fault diagnosis. To address these challenges, this paper integrates the mechanistic knowledge of ESP wells with their working parameters to construct a fault symptom inference model for ESP wells. A fault diagnosis model for ESP wells is formed by combining deep learning with an expert rule-based fault diagnosis method. The two models are connected in series to construct a mechanism knowledge-integrated ESP fault diagnosis model (MK-ESPFDM), achieving real-time and accurate diagnosis of faults in ESP wells. A series of experiments demonstrate that the proposed algorithm strategy can effectively improve the diagnostic accuracy of the model. It also reduces human subjectivity and enhances the model's adaptability to different faults and geological environments. The research presented in this paper has reached a high level in the field of ESP well fault diagnosis.

摘要

电动潜油泵(ESPs)是海上油田生产中的关键设备。由于其结构复杂以及工作时地质环境多变,电动潜油泵容易出现各种复杂故障。现有的电动潜油泵井故障诊断模型面临几个问题,包括主观依赖性强、样本数据需求量大以及对不同地质环境的适应性差。这些问题导致电动潜油泵井故障诊断的准确率相对较低。为应对这些挑战,本文将电动潜油泵井的机理知识与其工作参数相结合,构建了电动潜油泵井故障症状推理模型。通过将深度学习与基于专家规则的故障诊断方法相结合,形成了电动潜油泵井故障诊断模型。这两个模型串联连接,构建了一个机理知识集成的电动潜油泵故障诊断模型(MK - ESPFDM),实现了对电动潜油泵井故障的实时准确诊断。一系列实验表明,所提出的算法策略能够有效提高模型的诊断准确率。它还降低了人为主观性,增强了模型对不同故障和地质环境的适应性。本文的研究在电动潜油泵井故障诊断领域达到了较高水平。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d973/12031377/ce691fdb626c/sensors-25-02444-g002.jpg

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