探索先进复合材料和生物复合材料在农业机械设备中的作用:对设计、性能和可持续性的见解。
Exploring the Role of Advanced Composites and Biocomposites in Agricultural Machinery and Equipment: Insights into Design, Performance, and Sustainability.
作者信息
Fartash Naeimi Ehsan, Selvi Kemal Çağatay, Ungureanu Nicoleta
机构信息
Department of Agricultural Machinery and Technologies Engineering, Faculty of Agriculture, Ondokuz Mayis University, 55139 Samsun, Türkiye.
Department of Biotechnical Systems, Faculty of Biotechnical Systems Engineering, National University of Science and Technology Politehnica Bucharest, 060042 Bucharest, Romania.
出版信息
Polymers (Basel). 2025 Jun 18;17(12):1691. doi: 10.3390/polym17121691.
The agricultural sector faces growing pressure to enhance productivity and sustainability, prompting innovation in machinery design. Traditional materials such as steel still dominate but are a cause of increased weight, soil compaction, increased fuel consumption, and corrosion. Composite materials-and, more specifically, fiber-reinforced polymers (FRPs)-offer appealing alternatives due to their high specific strength and stiffness, corrosion resistance, and design flexibility. Meanwhile, increasing environmental awareness has triggered interest in biocomposites, which contain natural fibers (e.g., flax, hemp, straw) and/or bio-based resins (e.g., PLA, biopolyesters), aligned with circular economy principles. This review offers a comprehensive overview of synthetic composites and biocomposites for agricultural machinery and equipment (AME). It briefly presents their fundamental constituents-fibers, matrices, and fillers-and recapitulates relevant mechanical and environmental properties. Key manufacturing processes such as hand lay-up, compression molding, resin transfer molding (RTM), pultrusion, and injection molding are discussed in terms of their applicability, benefits, and limits for the manufacture of AME. Current applications in tractors, sprayers, harvesters, and planters are covered in the article, with advantages such as lightweighting, corrosion resistance, flexibility and sustainability. Challenges are also reviewed, including the cost, repairability of damage, and end-of-life (EoL) issues for composites and the moisture sensitivity, performance variation, and standardization for biocomposites. Finally, principal research needs are outlined, including material development, long-term performance testing, sustainable and scalable production, recycling, and the development of industry-specific standards. This synthesis is a practical guide for researchers, engineers, and manufacturers who want to introduce innovative material solutions for more efficient, longer lasting, and more sustainable agricultural machinery.
农业部门面临着提高生产力和可持续性的日益增长的压力,这促使了机械设计方面的创新。诸如钢铁等传统材料仍然占据主导地位,但却是重量增加、土壤压实、燃料消耗增加以及腐蚀的原因。复合材料——更具体地说,纤维增强聚合物(FRP)——由于其高比强度和刚度、耐腐蚀性以及设计灵活性而提供了有吸引力的替代方案。与此同时,环境意识的增强引发了对生物复合材料的兴趣,生物复合材料包含天然纤维(如亚麻、大麻、秸秆)和/或生物基树脂(如聚乳酸、生物聚酯),符合循环经济原则。本综述全面概述了用于农业机械和设备(AME)的合成复合材料和生物复合材料。它简要介绍了它们的基本成分——纤维、基体和填料——并概括了相关的机械和环境性能。讨论了诸如手糊成型、压缩成型、树脂传递模塑(RTM)、拉挤成型和注射成型等关键制造工艺在制造AME方面的适用性、优点和局限性。文章涵盖了目前在拖拉机、喷雾器、收割机和播种机中的应用,具有轻量化、耐腐蚀、灵活性和可持续性等优点。还综述了挑战,包括复合材料的成本、损伤可修复性和报废(EoL)问题以及生物复合材料的湿度敏感性、性能变化和标准化。最后,概述了主要的研究需求,包括材料开发、长期性能测试、可持续和可扩展生产、回收利用以及制定行业特定标准。这种综合是为那些希望引入创新材料解决方案以实现更高效、更持久和更可持续农业机械的研究人员、工程师和制造商提供的实用指南。