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利用大理石废料粉末作为CaO/KCO纳米催化剂的前驱体在低温下提高废烹饪油的生物柴油产量:响应面法优化

Boosting biodiesel production from WCO utilizing marble waste powder as precursor for CaO/KCO nanocatalyst at low temperature RSM optimization.

作者信息

Abu-Ghazala Abdelmoniem H, Abdelhady Hosam H, Abd El-Moghny Muhammad G, Saied Bassem B, Sayed Anas H, Kenawy Shaymaa T, Khalifa Omar H, Rwash Mhamed A, El-Deab Mohamed S

机构信息

Department of Chemistry, Faculty of Science, Cairo University Cairo Egypt

Department of Chemistry, Faculty of Basic Science, Galala University Galala City 43511 Suez Egypt.

出版信息

RSC Adv. 2025 Aug 28;15(37):30829-30848. doi: 10.1039/d5ra04881h. eCollection 2025 Aug 22.

Abstract

This study aims to valorize hazardous industrial marble machining and shaping waste powder as a precursor to prepare a heterogeneous nano-catalyst (CaO/KCO) employing the wet-impregnation method for producing biodiesel the transesterification of waste cooking oil (WCO). Surface and morphological characterization of the thus-prepared nano-catalyst has been performed employing various analytical tools, , XRD, BET, CO-TPD, FT-IR, HR-TEM, and FE-SEM & mapping EDX. The impact of calcination treatment on the catalytic performance is investigated together with the weight percentage (wt%) of CaO compared to KCO. Response surface methodology (RSM) is used to optimize the parametric independent variables, , catalyst loading level, reaction temperature, and time, as well as methanol to WCO molar ratio (M : WCO) the central composite design (CCD). The experimentally attained optimal reaction parameters for effective biodiesel production (92%) are: 3.2 wt% catalyst loading, operating at 40 °C for 84 min, along with a 5.8 : 1 M : WCO. The proposed nano-catalyst has been recovered and reused effectively for 5 consecutive cycles, with a slight loss in catalytic activity beginning from the 3 cycle. Additionally, the quality of the obtained biodiesel perfectly fits the American (ASTM D-6751) and the European (EN-14214) standard limits.

摘要

本研究旨在将危险的工业大理石加工和成型废粉作为前驱体,采用湿浸渍法制备一种非均相纳米催化剂(CaO/KCO),用于通过废食用油(WCO)的酯交换反应生产生物柴油。已使用各种分析工具对如此制备的纳米催化剂进行了表面和形态表征,即XRD、BET、CO-TPD、FT-IR、HR-TEM以及FE-SEM和映射EDX。研究了煅烧处理对催化性能的影响以及与KCO相比CaO的重量百分比(wt%)。响应面方法(RSM)用于通过中心复合设计(CCD)优化参数独立变量,即催化剂负载水平、反应温度和时间,以及甲醇与WCO的摩尔比(M∶WCO)。实验获得的有效生物柴油生产(92%)的最佳反应参数为:催化剂负载量3.2 wt%,在40°C下操作84分钟,以及5.8∶1的M∶WCO。所提出的纳米催化剂已被回收并有效地连续重复使用5个循环,从第3个循环开始催化活性略有损失。此外,所获得的生物柴油质量完全符合美国(ASTM D-6751)和欧洲(EN-14214)标准限值。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fc7d/12395017/8d320a85d7fa/d5ra04881h-f1.jpg

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