Department of Process Analytics und Cereal Science, Institute for Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599 Stuttgart, Germany.
Bayer AG, L Kaiser-Wilhelm-Allee 1, 51373 Leverkusen, Germany.
Sensors (Basel). 2022 Jul 26;22(15):5581. doi: 10.3390/s22155581.
Chemometric models for on-line process monitoring have become well established in pharmaceutical bioprocesses. The main drawback is the required calibration effort and the inflexibility regarding system or process changes. So, a recalibration is necessary whenever the process or the setup changes even slightly. With a large and diverse Raman dataset, however, it was possible to generate generic partial least squares regression models to reliably predict the concentrations of important metabolic compounds, such as glucose-, lactate-, and glutamine-indifferent CHO cell cultivations. The data for calibration were collected from various cell cultures from different sites in different companies using different Raman spectrophotometers. In testing, the developed “generic” models were capable of predicting the concentrations of said compounds from a dilution series in FMX-8 mod medium, as well as from an independent CHO cell culture. These spectra were taken with a completely different setup and with different Raman spectrometers, demonstrating the model flexibility. The prediction errors for the tests were mostly in an acceptable range (<10% relative error). This demonstrates that, under the right circumstances and by choosing the calibration data carefully, it is possible to create generic and reliable chemometric models that are transferrable from one process to another without recalibration.
化学计量学模型已在制药生物工艺中得到广泛应用,用于在线过程监测。其主要缺点是需要进行校准,并且对于系统或过程变化缺乏灵活性。因此,即使过程或设置稍有变化,也需要重新进行校准。然而,由于具有庞大而多样的拉曼数据集,因此可以生成通用的偏最小二乘回归模型,从而可靠地预测重要代谢化合物的浓度,例如葡萄糖、乳酸和谷氨酰胺不敏感的 CHO 细胞培养物。用于校准的数据是从不同公司不同地点的不同细胞培养物中使用不同的拉曼分光光度计收集的。在测试中,开发的“通用”模型能够从 FMX-8 mod 培养基的稀释系列以及独立的 CHO 细胞培养物中预测所述化合物的浓度。这些光谱是使用完全不同的设置和不同的拉曼光谱仪获得的,证明了模型的灵活性。测试的预测误差大多在可接受的范围内(<10%相对误差)。这表明,在适当的情况下并谨慎选择校准数据,可以创建可从一个过程转移到另一个过程的通用且可靠的化学计量学模型,而无需重新校准。