He Gonghan, He Yingping, Xu Lida, Li Lanlan, Wang Lingyun, Hai Zhenyin, Sun Daoheng
Department of Mechanical and Electrical Engineering, Xiamen University, Xiamen 361005, China.
Micromachines (Basel). 2023 Aug 31;14(9):1719. doi: 10.3390/mi14091719.
Thin-film sensors are regarded as advanced technologies for in situ condition monitoring of components operating in harsh environments, such as aerospace engines. Nevertheless, these sensors encounter challenges due to the high-temperature oxidation of materials and intricate manufacturing processes. This paper presents a simple method to fabricate high temperature-resistant oxidized SiCN precursor and La(Ca)CrO composite thin film temperature sensors by screen printing and air annealing. The developed sensor demonstrates a broad temperature response ranging from 200 °C to 1100 °C with negative temperature coefficients (NTC). It exhibits exceptional resistance to high-temperature oxidation and maintains performance stability. Notably, the sensor's resistance changes by 3% after exposure to an 1100 °C air environment for 1 h. This oxidation resistance improvement surpasses the currently reported SiCN precursor thin-film sensors. Additionally, the sensor's temperature coefficient of resistance (TCR) can reach up to -7900 ppm/°C at 200 °C. This strategy is expected to be used for other high-temperature thin-film sensors such as strain gauges, heat flux sensors, and thermocouples. There is great potential for applications in high-temperature field monitoring.
薄膜传感器被视为用于原位监测在恶劣环境(如航空发动机)中运行的部件状态的先进技术。然而,由于材料的高温氧化和复杂的制造工艺,这些传感器面临挑战。本文提出了一种通过丝网印刷和空气退火制备耐高温氧化SiCN前驱体和La(Ca)CrO复合薄膜温度传感器的简单方法。所开发的传感器在200℃至1100℃范围内具有负温度系数(NTC)的宽温度响应。它表现出优异的耐高温氧化性能并保持性能稳定性。值得注意的是,该传感器在1100℃空气环境中暴露1小时后,其电阻变化3%。这种抗氧化性能的提升超过了目前报道的SiCN前驱体薄膜传感器。此外,该传感器在200℃时的电阻温度系数(TCR)可达-7900 ppm/℃。该策略有望用于其他高温薄膜传感器,如应变片、热流传感器和热电偶。在高温现场监测中具有巨大的应用潜力。