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优化打印头设计以增强基于挤出的生物打印中的温度控制

Optimizing Printhead Design for Enhanced Temperature Control in Extrusion-Based Bioprinting.

作者信息

Guo Ruhan, Tang Wencheng

机构信息

School of Mechanical Engineering, Southeast University, Nanjing 211189, China.

出版信息

Micromachines (Basel). 2024 Jul 24;15(8):943. doi: 10.3390/mi15080943.

DOI:10.3390/mi15080943
PMID:39203594
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11356115/
Abstract

This study addresses critical challenges in the field of tissue engineering, specifically in the optimization of bioprinting technologies for the construction of complex, multicellular tissues. By utilizing a homemade piston-driven extrusion-based bioprinting (EBB) printhead, we performed detailed thermal and flow analyses to investigate the effects of temperature variations on the extrusion process of temperature-sensitive gelatin-alginate bioink. Through finite element method (FEM) simulations, we explored the temperature distribution within the printhead and its impact on bioink properties, such as viscosity, pressure, and shear stress. Key findings reveal significant temperature gradients from the printhead barrel to the nozzle tip, influencing bioink extrusion and filament morphology. This study further introduces an innovative hardware optimization with thermal insulators, designed to mitigate heat loss at the nozzle tip and ensure uniform temperature distribution. Both simulation and empirical printing experiments confirm the efficacy of thermal insulators in enhancing bioprinting fidelity and efficiency. This research contributes to the advancement of bioprinting technology by optimizing printhead design, with implications for improving the quality of bioprinted tissues and organs.

摘要

本研究解决了组织工程领域的关键挑战,特别是在优化用于构建复杂多细胞组织的生物打印技术方面。通过使用自制的基于活塞驱动挤出的生物打印(EBB)喷头,我们进行了详细的热分析和流动分析,以研究温度变化对温度敏感的明胶-藻酸盐生物墨水挤出过程的影响。通过有限元方法(FEM)模拟,我们探索了喷头内的温度分布及其对生物墨水特性(如粘度、压力和剪切应力)的影响。关键发现表明,从喷头筒到喷嘴尖端存在显著的温度梯度,这会影响生物墨水的挤出和细丝形态。本研究进一步引入了一种采用热绝缘体的创新硬件优化方法,旨在减少喷嘴尖端的热损失并确保温度均匀分布。模拟和实际打印实验均证实了热绝缘体在提高生物打印保真度和效率方面的有效性。这项研究通过优化喷头设计推动了生物打印技术的进步,对提高生物打印组织和器官的质量具有重要意义。

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引用本文的文献

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Innovative bioinks for 3D bioprinting: Exploring technological potential and regulatory challenges.用于3D生物打印的创新生物墨水:探索技术潜力与监管挑战。
J Tissue Eng. 2025 Jan 20;16:20417314241308022. doi: 10.1177/20417314241308022. eCollection 2025 Jan-Dec.
2
The Promise and Challenges of Bioprinting in Tissue Engineering.生物打印在组织工程中的前景与挑战
Micromachines (Basel). 2024 Dec 23;15(12):1529. doi: 10.3390/mi15121529.

本文引用的文献

1
Computational simulation-based comparative analysis of standard 3D printing and conical nozzles for pneumatic and piston-driven bioprinting.基于计算模拟的标准3D打印与用于气动和活塞驱动生物打印的锥形喷嘴的对比分析。
Int J Bioprint. 2023 Apr 10;9(4):730. doi: 10.18063/ijb.730. eCollection 2023.
2
Modeling the Three-Dimensional Bioprinting Process of β-Sheet Self-Assembling Peptide Hydrogel Scaffolds.β-折叠自组装肽水凝胶支架的三维生物打印过程建模
Front Med Technol. 2020 Oct 15;2:571626. doi: 10.3389/fmedt.2020.571626. eCollection 2020.
3
Mussel-Inspired Naturally Derived Double-Network Hydrogels and Their Application in 3D Printing: From Soft, Injectable Bioadhesives to Mechanically Strong Hydrogels.
贻贝启发的天然衍生双网络水凝胶及其在 3D 打印中的应用:从柔软、可注射的生物粘合剂到机械强度高的水凝胶。
ACS Biomater Sci Eng. 2020 Mar 9;6(3):1798-1808. doi: 10.1021/acsbiomaterials.9b01864. Epub 2020 Feb 21.
4
Recent Strategies in Extrusion-Based Three-Dimensional Cell Printing toward Organ Biofabrication.基于挤压的三维细胞打印用于器官生物制造的最新策略
ACS Biomater Sci Eng. 2019 Mar 11;5(3):1150-1169. doi: 10.1021/acsbiomaterials.8b00691. Epub 2019 Feb 4.
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Improved accuracy and precision of bioprinting through progressive cavity pump-controlled extrusion.通过渐进式腔体泵控制挤出实现生物打印精度和准确性的提高。
Biofabrication. 2020 Dec 17;13(1). doi: 10.1088/1758-5090/abc39b.
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Engineering considerations on extrusion-based bioprinting: interactions of material behavior, mechanical forces and cells in the printing needle.基于挤出的生物打印工程学考量:打印针中材料行为、机械力和细胞的相互作用。
Biofabrication. 2020 Mar 11;12(2):025022. doi: 10.1088/1758-5090/ab7553.
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The bioprinting roadmap.生物打印路线图。
Biofabrication. 2020 Feb 6;12(2):022002. doi: 10.1088/1758-5090/ab5158.
8
Assessing bioink shape fidelity to aid material development in 3D bioprinting.评估生物墨水的形状保真度,以辅助 3D 生物打印中的材料开发。
Biofabrication. 2017 Nov 30;10(1):014102. doi: 10.1088/1758-5090/aa90e2.
9
A Generalizable Strategy for the 3D Bioprinting of Hydrogels from Nonviscous Photo-crosslinkable Inks.从非粘性光交联油墨中 3D 生物打印水凝胶的通用策略。
Adv Mater. 2017 Feb;29(8). doi: 10.1002/adma.201604983. Epub 2016 Dec 16.
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Current advances and future perspectives in extrusion-based bioprinting.基于挤压的生物打印的当前进展和未来展望。
Biomaterials. 2016 Jan;76:321-43. doi: 10.1016/j.biomaterials.2015.10.076. Epub 2015 Oct 31.