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3D打印高熵合金纳米结构

3D-Printed High-Entropy Alloy Nanoarchitectures.

作者信息

Ai Jingui, Liu Shirong, Zhang Yueqi, Han Yaochen, Liu Bingyan, Yin Yuxiang, Ma Houyu, Feng Jicheng

机构信息

School of Physical Science and Technology, ShanghaiTech University, Shanghai, 201210, China.

Shanghai Key Laboratory of High-resolution Electron Microscopy, ShanghaiTech University, Shanghai, 201210, China.

出版信息

Small. 2025 Feb;21(8):e2409900. doi: 10.1002/smll.202409900. Epub 2025 Jan 31.

Abstract

System miniaturization is a key driver in developing nanoelectromechanical systems, sensors, and microchips. To enhance reliability and extend operational lifetimes, high-entropy alloys (HEAs) have emerged as promising materials due to their exceptional mechanical robustness and thermal stability. These advantageous properties are predominantly demonstrated in bulk HEA forms; however, research on small-dimensional HEAs is largely confined to nanoparticles, nanopillars, and thin films, limiting their broader applications in nanodevice systems. This study introduces nanoarchitectured HEAs that exhibit remarkable mechanical and thermal properties. Using a custom-designed 3D nanoprinter, HEA nanoparticles are printed in situ into complex nanoarchitectures, enabling flexible elemental combinations and freeform 3D geometries. Structural dimensions and grain size are precisely controlled as design parameters to synergistically leverage the benefits of alloying, size scaling, and architectural design. The resulting 3D-printed HEA nanoarchitectures demonstrate ultrahigh strength (≈4 GPa), outstanding toughness, and exceptional thermal stability. These properties position nano-architectured HEAs as a novel class of materials suitable for high-stress, high-toughness applications in small-dimensional devices. By combining the versatility of 3D nanoprinting with the expansive alloy design space of HEAs, this approach paves the way for their potential integration into future nanodevices.

摘要

系统小型化是开发纳米机电系统、传感器和微芯片的关键驱动力。为了提高可靠性并延长使用寿命,高熵合金(HEA)因其出色的机械强度和热稳定性而成为有前景的材料。这些优异性能主要在块状高熵合金形式中得到体现;然而,对小尺寸高熵合金的研究主要局限于纳米颗粒、纳米柱和薄膜,限制了它们在纳米器件系统中的更广泛应用。本研究介绍了具有卓越机械和热性能的纳米结构高熵合金。使用定制设计的3D纳米打印机,将高熵合金纳米颗粒原位打印成复杂的纳米结构,实现灵活的元素组合和自由形式的3D几何形状。将结构尺寸和晶粒尺寸作为精确控制的设计参数,以协同利用合金化、尺寸缩放和结构设计的优势。由此产生的3D打印高熵合金纳米结构表现出超高强度(约4 GPa)、出色的韧性和卓越的热稳定性。这些特性使纳米结构高熵合金成为适用于小尺寸器件中高应力、高韧性应用的新型材料类别。通过将3D纳米打印的多功能性与高熵合金广阔的合金设计空间相结合,这种方法为它们潜在集成到未来纳米器件中铺平了道路。

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