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半导体制造核心技术进展:原子层蚀刻、中性束蚀刻和原子层沉积的应用与挑战

Advances in core technologies for semiconductor manufacturing: applications and challenges of atomic layer etching, neutral beam etching and atomic layer deposition.

作者信息

Lee Tzu-Yi, Chen Pei-Tien, Huang Chien-Chi, Chen Hsin-Chu, Chen Li-Yin, Lee Po-Tsung, Chen Fang-Chung, Horng Ray-Hua, Kuo Hao-Chung

机构信息

Department of Photonics, College of Electrical and Computer Engineering, National Yang Ming Chiao Tung University Hsinchu 30010 Taiwan

Semiconductor Research Center, Foxconn Research Taipei 11492 Taiwan.

出版信息

Nanoscale Adv. 2025 Apr 11;7(10):2796-2817. doi: 10.1039/d4na00784k. eCollection 2025 May 13.

Abstract

This article comprehensively reviews the technological advancements, emerging materials, processing techniques adopted (atomic layer deposition, atomic layer etching, and neutral beam etching), geometric influences, and fabrication challenges in the development of advanced semiconductor devices. These technologies are recognized for their precision at the atomic scale and are crucial in fabricating next-generation silicon photonics optoelectronic devices. They also play an important role in the development of RF/power third-generation compound semiconductors and advanced semiconductor devices. Atomic layer deposition (ALD) offers superior control over thin film growth, ensuring uniformity and material conformity. Atomic layer etching (ALE) enables precise layer-by-layer material removal, making it ideal for high-aspect-ratio structures. Neutral beam etching (NBE) minimizes surface damage, a key factor in maintaining device reliability, particularly for GaN-based semiconductors. This article also assesses the role of these technologies in enhancing semiconductor device performance, with a focus on overcoming the limitations of traditional methods. The combined application of ALD, ALE, and NBE technologies is driving innovations in advanced semiconductor fabrication, making these processes indispensable for advancements in areas such as micro-LEDs, optical communication, and high-frequency, high-power electronic devices.

摘要

本文全面回顾了先进半导体器件开发过程中的技术进步、新兴材料、所采用的加工技术(原子层沉积、原子层蚀刻和中性束蚀刻)、几何影响以及制造挑战。这些技术因其在原子尺度上的精度而受到认可,对于制造下一代硅光子学光电器件至关重要。它们在射频/功率第三代化合物半导体和先进半导体器件的开发中也发挥着重要作用。原子层沉积(ALD)能对薄膜生长提供卓越控制,确保均匀性和材料一致性。原子层蚀刻(ALE)能实现精确的逐层材料去除,使其适用于高纵横比结构。中性束蚀刻(NBE)可将表面损伤降至最低,这是维持器件可靠性的关键因素,尤其对于基于氮化镓的半导体而言。本文还评估了这些技术在提升半导体器件性能方面的作用,重点在于克服传统方法的局限性。ALD、ALE和NBE技术的联合应用正在推动先进半导体制造领域的创新,使这些工艺对于微发光二极管、光通信以及高频、高功率电子器件等领域的进步不可或缺。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/0979/12071438/e5e41b14eeef/d4na00784k-f1.jpg

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