Han Jian, Li Zehua, Sun Yuxuan, Cheng Fajun, Zhu Lei, Zhang Yaoyao, Zhang Zirui, Wu Jinzhe, Wang Junfeng
High Magnetic Field Laboratory, CAS Key Laboratory of High Magnetic Field and Ion Beam Physical Biology, Hefei Institutes of Physical Science, Chinese Academy of Sciences, Hefei, China.
University of Science and Technology of China, Hefei, China.
Front Bioeng Biotechnol. 2022 Jul 11;10:888267. doi: 10.3389/fbioe.2022.888267. eCollection 2022.
Three-dimensional porous polycaprolactone (PCL) bone scaffolds prepared by selective laser sintering (SLS) have demonstrated great potential in the repair of non-load-bearing bone defects. The microgeometry and surface roughness of PCL scaffolds during the SLS process may change the biocompatibility and bioactivity of the scaffolds. However, in addition to the widely concerned mechanical properties and structural accuracy of scaffolds, there is still a lack of systematic research on how SLS process parameters affect the surface roughness of PCL scaffolds and the relationship between roughness and biocompatibility of scaffolds. In this study, we use the energy density model (EDM) combined with the thermodynamic properties of PCL powder to calculate the energy density range (Ed-Ed) suitable for PCL sintering. Five PCL scaffolds with different laser powers and scanning speeds were prepared; their dimensional accuracy, mechanical strength, and surface properties were comprehensively evaluated, and the bioactivities were compared through the attachment and proliferation of MC3T3-E1 cells on the scaffolds. It was found that the high energy density (Ed) reduced the shape fidelity related to pore size and porosity, and the dense and smooth surface of the scaffolds showed poor cytocompatibility, while the low energy density (Ed) resulted in weak mechanical properties, but the rough surface caused by incomplete sintered PCL particles facilitated the cell adhesion and proliferation. Therefore, the surface roughness and related biocompatibility of PCL bone scaffolds should be considered in energy-density-guided SLS parameter optimization.
通过选择性激光烧结(SLS)制备的三维多孔聚己内酯(PCL)骨支架在非承重骨缺损修复中显示出巨大潜力。SLS过程中PCL支架的微观几何形状和表面粗糙度可能会改变支架的生物相容性和生物活性。然而,除了支架广受关注的力学性能和结构精度外,关于SLS工艺参数如何影响PCL支架表面粗糙度以及粗糙度与支架生物相容性之间的关系仍缺乏系统研究。在本研究中,我们结合PCL粉末的热力学性质使用能量密度模型(EDM)来计算适合PCL烧结的能量密度范围(Ed-Ed)。制备了五种具有不同激光功率和扫描速度的PCL支架;对其尺寸精度、力学强度和表面性能进行了综合评估,并通过MC3T3-E1细胞在支架上的附着和增殖来比较生物活性。结果发现,高能量密度(Ed)降低了与孔径和孔隙率相关的形状保真度,支架致密光滑的表面显示出较差的细胞相容性,而低能量密度(Ed)导致力学性能较弱,但未完全烧结的PCL颗粒造成的粗糙表面促进了细胞黏附和增殖。因此,在以能量密度为导向的SLS参数优化中应考虑PCL骨支架的表面粗糙度及相关生物相容性。