Unité Transformations & Agroressources, Université d'Artois-UniLaSalle, ULR7519, F-62408 Béthune, France.
BioEcoAgro-Biologie des Plantes et Innovation, UMRT INRAe 1158 BioEcoAgro, Université de Picardie Jules Verne, F-80039 Amiens, France.
Molecules. 2024 Oct 11;29(20):4804. doi: 10.3390/molecules29204804.
The production of indigo, primarily used by the denim industry, increases year by year, and is mainly of synthetic origin. The textile industry, on which its production depends, is responsible for 10% of greenhouse gases and 20% of water pollution. However, the source of this pigment/colorant, mainly based on petrochemistry, remains a key issue today. Extracting indigo from plants is becoming a popular answer and requires an understanding and evaluation of the entire process, from raw material to pigment recovery. In this study, the indigotin precursor, indoxyl, derived from the hydrolysis of -glycosides biomass extracted in water, was oxidized to obtain the desired pigment. This step is the most sensitive, as variations have been observed during this phase. Consequently, the standardization of the oxidation process was established to determine the extract capacity to consistently produce the blue dye pigment. Partial hydrolysis of the -glycosides, the indoxyl precursors, was identified as a factor causing this yield variability in the obtained extracts. Once the precursors were fully chemically hydrolyzed, plants harvested during summer and during a freezing period showed a similar capacity to produce indigotin, with values of 412 ± 25 ppm and 379 ± 0 ppm, respectively. This result showed that in freezing conditions, the enzymatic material was not available, resulting in the lack of indigotin formation. To address the use of oxidation in an alkaline medium, a spontaneous oxidation method was proposed. This method produced a purer indigotin pigment, with a 21.6% purity compared to 5.9% purity using air-mediated oxidation in an alkaline medium.
靛蓝的生产主要用于牛仔布行业,其产量逐年增加,主要来自合成来源。依赖其生产的纺织业占温室气体的 10%,占水污染的 20%。然而,这种颜料/着色剂的主要来源仍然是基于石油化工,这仍然是一个关键问题。从植物中提取靛蓝正成为一种流行的解决方案,需要从原材料到颜料回收的整个过程的理解和评估。在这项研究中,从水提取的-糖苷生物质水解得到的靛蓝前体吲哚酚被氧化以获得所需的颜料。这一步是最敏感的,因为在这个阶段观察到了变化。因此,建立了氧化过程的标准化,以确定提取物的容量,以持续生产蓝色染料颜料。-糖苷的部分水解,即吲哚酚的前体,被确定为导致获得的提取物中产量变化的因素。一旦前体完全化学水解,夏季和冷冻期收获的植物表现出相似的生产靛蓝的能力,分别为 412 ± 25 ppm 和 379 ± 0 ppm。这一结果表明,在冷冻条件下,酶材料不可用,导致缺乏靛蓝的形成。为了解决在碱性介质中使用氧化的问题,提出了一种自发氧化方法。与在碱性介质中使用空气介导氧化相比,该方法产生的靛蓝颜料更纯,纯度为 21.6%,而使用空气介导氧化的纯度为 5.9%。