Fan Yingping, Qin Zhixiao, Lu Lei, Zhang Ni, Liang Yugang, Wang Shaowei, Zhan Wenji, Guo Jiahao, Wang Haifei, Chen Yuetian, Miao Yanfeng, Zhao Yixin
School of Environmental Science and Engineering, Frontiers Science Center for Transformative Molecules, State Key Laboratory of Green Papermaking and Resource Recycling, Shanghai Jiao Tong University, Shanghai, 200240, China.
Future Photovoltaic Research Center, Global Institute of Future Technology, Shanghai Jiao Tong University (SJTU-GIFT), Shanghai, China.
Nat Commun. 2025 Jul 31;16(1):7019. doi: 10.1038/s41467-025-62392-8.
The quickly processable solution deposition and accurately controllable vacuum deposition are the two competing mainstream fabrication techniques for perovskite films. However, the former may inevitably leave pinholes on film surface and calls for further treatment, the latter exhibits a generally low processing rate. In this work, we develop a solution-vacuum hybrid batch fabrication to precisely deposit nanoscale two-dimensional (2D) capping layer via all-vacuum evaporation on a solution-deposited three-dimensional bulk film. The all-vacuum-deposited 2D perovskite capping layer can be finely controlled with desired composition and stoichiometry to passivate defects and heal the pristine pinholes. We demonstrate the high processing scalability of this solution-vacuum hybrid deposition with the fabrication of 30 cm × 30 cm pinhole-free perovskite submodules, which achieve a champion power conversion efficiency (PCE) up to 22.10% (certified PCE of 21.79%). Our discovery lays out a novel way for efficient and reproducible large-scale production of perovskite modules.
快速可处理的溶液沉积和精确可控的真空沉积是用于钙钛矿薄膜的两种相互竞争的主流制造技术。然而,前者可能不可避免地在薄膜表面留下针孔,需要进一步处理,后者通常表现出较低的加工速率。在这项工作中,我们开发了一种溶液 - 真空混合批量制造方法,通过全真空蒸发在溶液沉积的三维块状薄膜上精确沉积纳米级二维(2D)封盖层。全真空沉积的2D钙钛矿封盖层可以通过所需的组成和化学计量比进行精细控制,以钝化缺陷并修复原始针孔。我们通过制造30 cm×30 cm无针孔的钙钛矿子模块证明了这种溶液 - 真空混合沉积的高加工可扩展性,这些子模块实现了高达22.10%的最佳功率转换效率(PCE)(认证PCE为21.79%)。我们的发现为高效且可重复的钙钛矿模块大规模生产开辟了一条新途径。