Vu Ashley A, Burke Destany A, Bandyopadhyay Amit, Bose Susmita
W. M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, Washington 99164, United States.
Addit Manuf. 2021 Mar;39. doi: 10.1016/j.addma.2021.101870. Epub 2021 Jan 26.
Additive manufacturing (AM), or 3D printing, of bioceramic scaffolds promises personalized treatment options for patients with site-specific designability for repair and reconstruction of bone defects. Although the theory for creating these complex geometries has already been made possible through AM's advancement, such shapes' manufacturability is difficult due to printing with ceramics' inherent complexities. Ceramics have the added challenge of being highly brittle, poor handleability of green (pre-sintered) parts, making complex shape high strength parts challenging to manufacture. This has led to a significant literature gap regarding the feasibility of creating bioceramic scaffolds with unique architectures that can be used in site-specific, individualized patient treatment. This work aims to successfully create complex topographical surfaces of cylindrical bone-like scaffolds to understand the correlation of increasing the scaffold surface area on mechanical properties and osteoblast cell proliferation. An increase in osteoblast cell proliferation and facilitation in cellular attachment can ultimately lead to improved bone healing. This work explores the printing parameters within an Innovent+® ExOne binder jet 3D printer to produce scaffold designs from synthesized tricalcium phosphate powder. Mechanical testing reveals the designed structures enhance scaffold compressive strength by 30% compared to control dense cylindrical scaffolds. Osteoblast cell proliferation is also increased due to changes in surface topography with a nearly 2-fold increase. Our work incorporates macro-level topographical changes to increase surface area, which is another avenue that could be combined with other scaffold features such as porosity. Results show bulk surface topography modifications via 3D printing can increase surface area to support enhanced biological response without compromising mechanical properties. This discovery may enable a future generation of porous scaffolds with external structures for further progress towards proper defect-specific synthetic bone grafts.
生物陶瓷支架的增材制造(AM)或3D打印有望为骨缺损修复和重建的患者提供具有部位特异性设计能力的个性化治疗方案。尽管通过增材制造的进步,创建这些复杂几何形状的理论已经成为可能,但由于陶瓷打印固有的复杂性,这种形状的可制造性仍然很困难。陶瓷还有一个额外的挑战,即非常脆,生坯(预烧结)部件的可操作性差,使得制造复杂形状的高强度部件具有挑战性。这导致了在创建可用于部位特异性、个体化患者治疗的具有独特结构的生物陶瓷支架的可行性方面存在重大的文献空白。这项工作旨在成功创建圆柱形骨样支架的复杂地形表面,以了解增加支架表面积对力学性能和成骨细胞增殖的相关性。成骨细胞增殖的增加和细胞附着的促进最终可导致骨愈合的改善。这项工作探索了Innovent+® ExOne粘结剂喷射3D打印机内的打印参数,以用合成磷酸三钙粉末生产支架设计。力学测试表明,与对照致密圆柱形支架相比,设计的结构使支架抗压强度提高了30%。由于表面形貌的变化,成骨细胞增殖也增加了,几乎增加了两倍。我们的工作纳入了宏观层面的地形变化以增加表面积,这是另一条可以与其他支架特征(如孔隙率)相结合的途径。结果表明,通过3D打印进行整体表面形貌修饰可以增加表面积,以支持增强的生物学反应,而不会损害力学性能。这一发现可能使下一代具有外部结构的多孔支架得以实现,从而朝着合适的缺损特异性合成骨移植取得进一步进展。
Materials (Basel). 2020-12-31
Acta Biomater. 2018-11-24
Materials (Basel). 2017-12-22
ACS Appl Mater Interfaces. 2015-11-4
Front Bioeng Biotechnol. 2025-4-4
Front Bioeng Biotechnol. 2024-12-5
Int J Oral Sci. 2024-10-31
J Biomed Mater Res A. 2024-12
Front Bioeng Biotechnol. 2024-2-22
Nat Commun. 2018-10-9
Mater Sci Eng C Mater Biol Appl. 2018-8-23
Mater Sci Eng C Mater Biol Appl. 2014-11-8