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基于声振融合的变速工况下滚动轴承故障诊断方法

A Sound and Vibration Fusion Method for Fault Diagnosis of Rolling Bearings under Speed-Varying Conditions.

机构信息

School of Mechanical and Automobile Engineering, Zhejiang University of Water Resources and Electric Power, Hangzhou 310018, China.

The State Key Laboratory of Fluid Power and Mechatronic Systems, School of Mechanical Engineering, Zhejiang University, Hangzhou 310027, China.

出版信息

Sensors (Basel). 2023 Mar 15;23(6):3130. doi: 10.3390/s23063130.

Abstract

The fault diagnosis of rolling bearings is critical for the reliability assurance of mechanical systems. The operating speeds of the rolling bearings in industrial applications are usually time-varying, and the monitoring data available are difficult to cover all the speeds. Though deep learning techniques have been well developed, the generalization capacity under different working speeds is still challenging. In this paper, a sound and vibration fusion method, named the fusion multiscale convolutional neural network (F-MSCNN), was developed with strong adaptation performance under speed-varying conditions. The F-MSCNN works directly on raw sound and vibration signals. A fusion layer and a multiscale convolutional layer were added at the beginning of the model. With comprehensive information, such as the input, multiscale features are learned for subsequent classification. An experiment on the rolling bearing test bed was carried out, and six datasets under various working speeds were constructed. The results show that the proposed F-MSCNN can achieve high accuracy with stable performance when the speeds of the testing set are the same as or different from the training set. A comparison with other methods on the same datasets also proves the superiority of F-MSCNN in speed generalization. The diagnosis accuracy improves by sound and vibration fusion and multiscale feature learning.

摘要

滚动轴承的故障诊断对于机械系统的可靠性保证至关重要。工业应用中滚动轴承的运行速度通常是时变的,可用的监测数据很难涵盖所有速度。尽管深度学习技术已经得到了很好的发展,但在不同工作速度下的泛化能力仍然具有挑战性。在本文中,开发了一种声音和振动融合方法,称为融合多尺度卷积神经网络(F-MSCNN),在变速条件下具有很强的适应性能。F-MSCNN 直接作用于原始声音和振动信号。在模型的开头添加了一个融合层和一个多尺度卷积层。通过综合信息,如输入,学习多尺度特征,以便后续进行分类。在滚动轴承试验台上进行了实验,并构建了六个在不同工作速度下的数据集。结果表明,所提出的 F-MSCNN 在测试集速度与训练集速度相同时或不同时,都可以实现高精度和稳定的性能。与同一数据集上的其他方法的比较也证明了 F-MSCNN 在速度泛化方面的优越性。通过声音和振动融合以及多尺度特征学习,诊断精度得到了提高。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/54af/10057316/a8bcdde521e7/sensors-23-03130-g001.jpg

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