Wang Hengdi, Wang Haokui, Xie Jizhan
School of Mechanical and Electrical Engineering, Henan University of Science and Technology, Luoyang 471023, China.
Sensors (Basel). 2025 Aug 28;25(17):5338. doi: 10.3390/s25175338.
This paper proposes a rolling bearing fault diagnosis method based on HFMD and a dual-branch parallel network, aiming to address the issue of diagnostic accuracy being compromised by the disparity in data quality across different source domains due to sparse feature separation in rolling bearing acoustic signals. Traditional methods face challenges in feature extraction, sensitivity to noise, and difficulties in handling coupled multi-fault conditions in rolling bearing fault diagnosis. To overcome these challenges, this study first employs the HawkFish Optimization Algorithm to optimize Feature Mode Decomposition (HFMD) parameters, thereby improving modal decomposition accuracy. The optimal modal components are selected based on the minimum Residual Energy Index (REI) criterion, with their time-domain graphs and Continuous Wavelet Transform (CWT) time-frequency diagrams extracted as network inputs. Then, a dual-branch parallel network model is constructed, where the multi-scale residual structure (Res2Net) incorporating the Efficient Channel Attention (ECA) mechanism serves as the temporal branch to extract key features and suppress noise interference, while the Swin Transformer integrating multi-stage cross-scale attention (MSCSA) acts as the time-frequency branch to break through local perception bottlenecks and enhance classification performance under limited resources. Finally, the time-domain graphs and time-frequency graphs are, respectively, input into Res2Net and Swin Transformer, and the features from both branches are fused through a fully connected layer to obtain comprehensive fault diagnosis results. The research results demonstrate that the proposed method achieves 100% accuracy in open-source datasets. In the experimental data, the diagnostic accuracy of this study demonstrates significant advantages over other diagnostic models, achieving an accuracy rate of 98.5%. Under few-shot conditions, this study maintains an accuracy rate no lower than 95%, with only a 2.34% variation in accuracy. HFMD and the dual-branch parallel network exhibit remarkable stability and superiority in the field of rolling bearing fault diagnosis.
本文提出了一种基于高频模态分解(HFMD)和双分支并行网络的滚动轴承故障诊断方法,旨在解决滚动轴承声学信号中由于稀疏特征分离导致不同源域数据质量差异而影响诊断准确性的问题。传统方法在滚动轴承故障诊断的特征提取、对噪声的敏感性以及处理耦合多故障情况方面面临挑战。为克服这些挑战,本研究首先采用鹰鱼优化算法优化特征模态分解(HFMD)参数,从而提高模态分解精度。基于最小残余能量指数(REI)准则选择最优模态分量,并提取其时域图和连续小波变换(CWT)时频图作为网络输入。然后,构建双分支并行网络模型,其中结合有效通道注意力(ECA)机制的多尺度残差结构(Res2Net)作为时域分支来提取关键特征并抑制噪声干扰,而集成多阶段跨尺度注意力(MSCSA)的Swin Transformer作为时频分支,以突破局部感知瓶颈并在资源有限的情况下提高分类性能。最后,将时域图和时频图分别输入到Res2Net和Swin Transformer中,并通过全连接层融合两个分支的特征,以获得全面的故障诊断结果。研究结果表明,所提出的方法在开源数据集中实现了100%的准确率。在实验数据中,本研究的诊断准确率相对于其他诊断模型具有显著优势,达到了98.5%。在少样本条件下,本研究保持不低于95%的准确率,准确率变化仅为2.34%。HFMD和双分支并行网络在滚动轴承故障诊断领域表现出显著的稳定性和优越性。