Lou Jianyong, Ren Haixia, Chao Xia, Chen Kesong, Bai Haodong, Wang Zhengyue
State Key Laboratory of Electrical Insulation and Power Equipment, School of Electrical Engineering, Xi'an Jiaotong University, Xi'an 710049, China.
Micromachines (Basel). 2022 May 31;13(6):872. doi: 10.3390/mi13060872.
The recent development of micro-fabrication technologies has provided new methods for researchers to design and fabricate micro metal coils, which will allow the coils to be smaller, lighter, and have higher performance than traditional coils. As functional components of electromagnetic equipment, micro metal coils are widely used in micro-transformers, solenoid valves, relays, electromagnetic energy collection systems, and flexible wearable devices. Due to the high integration of components and the requirements of miniaturization, the preparation of micro metal coils has received increasing levels of attention. This paper discusses the typical structural types of micro metal coils, which are mainly divided into planar coils and three-dimensional coils, and the characteristics of the different structures of coils. The specific preparation materials are also summarized, which provides a reference for the preparation process of micro metal coils, including the macro-fabrication method, MEMS (Micro-Electro-Mechanical System) processing technology, the printing process, and other manufacturing technologies. Finally, perspectives on the remaining challenges and open opportunities are provided to help with future research, the development of the Internet of Things (IoTs), and engineering applications.
微制造技术的最新发展为研究人员设计和制造微金属线圈提供了新方法,这将使线圈比传统线圈更小、更轻且性能更高。作为电磁设备的功能部件,微金属线圈广泛应用于微型变压器、电磁阀、继电器、电磁能量收集系统和柔性可穿戴设备。由于部件的高度集成化以及小型化要求,微金属线圈的制备受到了越来越多的关注。本文讨论了微金属线圈的典型结构类型,主要分为平面线圈和三维线圈,以及不同结构线圈的特点。还总结了具体的制备材料,为微金属线圈的制备工艺提供了参考,包括宏观制造方法、微机电系统(MEMS)加工技术、印刷工艺和其他制造技术。最后,针对剩余挑战和开放机遇提供了展望,以助力未来研究、物联网(IoTs)发展及工程应用。