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一种用于表面划痕检测的新型轻量级深度神经网络。

A new lightweight deep neural network for surface scratch detection.

作者信息

Li Wei, Zhang Liangchi, Wu Chuhan, Cui Zhenxiang, Niu Chao

机构信息

School of Mechanical and Manufacturing Engineering, The University of New South Wales, Kensington, NSW 2052 Australia.

Shenzhen Key Laboratory of Cross-Scale Manufacturing Mechanics, Southern University of Science and Technology, Shenzhen, Guangdong, 518055 China.

出版信息

Int J Adv Manuf Technol. 2022;123(5-6):1999-2015. doi: 10.1007/s00170-022-10335-8. Epub 2022 Oct 26.

Abstract

This paper aims to develop a lightweight convolutional neural network, , to realise automatic scratch detection for components in contact sliding such as those in metal forming. To this end, a large surface scratch dataset obtained from cylinder-on-flat sliding tests was used to train the with appropriate training parameters such as learning rate, gradient algorithm and mini-batch size. A comprehensive investigation on the network response and decision mechanism was also conducted to show the capability of the developed . It was found that compared with the existing networks, can realise an excellent classification accuracy of 94.16% with a much smaller model size and faster detection speed. Besides, outperformed other state-of-the-art networks when a public image database was used for network evaluation. The application of in an embedded system further demonstrated such advantages in the detection of surface scratches in sheet metal forming processes.

摘要

本文旨在开发一种轻量级卷积神经网络,以实现对诸如金属成型中接触滑动部件的表面划痕进行自动检测。为此,使用从平面上圆柱滑动试验获得的大型表面划痕数据集,采用适当的训练参数(如学习率、梯度算法和小批量大小)来训练该网络。还对网络响应和决策机制进行了全面研究,以展示所开发网络的能力。结果发现,与现有网络相比,该网络能够以小得多的模型尺寸和更快的检测速度实现94.16%的优异分类准确率。此外,在使用公共图像数据库进行网络评估时,该网络优于其他现有最先进的网络。该网络在嵌入式系统中的应用进一步证明了其在金属板成型过程中表面划痕检测方面的优势。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/e1b0/9596349/f1911fe22cce/170_2022_10335_Fig1_HTML.jpg

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